Utilizing of Digital Printing Techniques to Create Customize Designs for Textile Floor Covering
الكلمات المفتاحية:
Textile Floor covering, Tufting carpet, Textile digital printing, carpet printing, carpet digital printing, Tufting, velvet
الملخص
Industry researchers estimate that the global Textile covering flooring market size was estimated at USD 84.49 billion in 2018 and expected to register a CAGR of 3.2% from 2020 to 2025. Rising demand for carpet tiles on account of availability in a range of colors, patters, and textures is expected to drive the growth. Textile covering flooring manufacturers are involved into production of different products including carpets and area rugs which such as roll goods, carpet tiles, bath mates, and broadlooms among others. Carpet tiles and broadloom are the majorly used Textile covering floorings on account of superior attributes, such as flexibility and dimensional stability. While tufting covering floor about 90% share of this volume, and 7% needle punch covering floor 50% of tufting and needle punch covering floor printed.
While digital printing currently amounts to about 2% share of this volume, digital printing continues to expand with the movement from mass-production to mass customization of printed goods. Offset/gravure to inkjet/laser printing technology, digital carpet printing offers new creative possibilities for printing over traditional screen-printing. As a result, digital printing enables a shift from printing in large scale manufacturing facilities to smaller cottage businesses focusing on specialty printing Applications. In today’s digital technology age, there is greater demand for better technology and faster turnaround cycles in terms of mass production, mass customization and cost effectiveness for the textile, apparel and printing sectors, and will be in carpet also. (THE FUTURE OF PRINTING @ ITMA 2019).
Some reasons for why digital printed is suitable for carpet customize.
- Short run printing advantage: Digital Textile floor covering printing efficiently produces designs at run lengths as low as one yard of carpet without the need for screen changes.
- Lower water and power consumption: Digital Textile floor covering printing eliminates the substantial amount of water and electrical energy one requires for rotary screen or chromo jet preparation, printing and cleanup. Even greater water and power savings can be achieved with disperse/sublimation and pigment Digital Textile floor covering inks, which only require a heat-fixation step for post treatment.
- Less chemical waste: Digital Textile floor covering printing results in significantly less ink usage and waste Relative to screen and chromo jet -printing. Taking into account the additional chemistry and chemical waste from Screen production, printing digitally offers a greener advantage for printing.
- Large repeat sizes: Digital textile printers can print large designs (e.g. cartoon characters on Runners and Area Rug) on roll wall to wall carpet without the usual rotary screen-printing limitation in pattern repeat size.
- Reduced production space requirements: By not having to prepare and store customer screens for future use, the production footprint for digital printing is a fraction of the size one requires for a rotary screen print facility.
- Less printed inventory needed: Digital Textile floor covering printing permits the option to print a design at will. This means that manufacturers with an integrated digital printing system in their production chain can keep a stock of unprinted textiles on hand to print as required. This reduces the need for pre-printed inventory of Textile floor covering that may or may not be used.
- Sampling and production done on same printer: By being able to print samples (strike-offs) on the same printer one uses for production, digital Textile floor covering print shops can present their customers with proof samples of designs that will exactly match the final printed material.
- Print flexibility: Printing houses utilizing all-digital, chromo jet and screen technologies can choose to print a small quantity of designs with different color combinations (colorways) first with their digital Textile floor covering printing solutions for test the market. They can later opt to print higher volumes of the most desired color designs using chromo jet or rotary screen technology.
- Variety of creative design choices for printing: Digital Textile floor covering printing provides the option to print photographic/continuous tone images, spot color pattern designs or a combination of both. This expands the creative printing alternatives for carpet and interior designers.
- Low capital investment: The relatively low capital investment to setup a digital Textile floor covering print shop, especially compared to rotary screen-printing production, makes it possible to start small and expand as business grows special in scatter rug, bath mat and tiles.
The research deals with the following axes:
- Definition of digital printing and its uses.
- Comparison between traditional and digital printing methods
- Conducting many technical experiments of digital printing on different types of textile floor covering.
- The use of digital printing of textile floor covering in the field of small industries
المراجع
1- Caccia, Lucia, and Marco Nespeca. 2006. “Industrial production printers-DReAM.” In Digital printing of textiles, by Hitoshi Ujiie, 84-97. Cambridge: Woodhead Publishing Limited.
2- Cahill, Vincent. 2006. “The evolution and progression of digital printing of textiles.” In Digital printing of textiles, by Hitoshi Ujiie, 2. Cambridge: Woodhead Publishing Limited.
3- Carden, Susan. 2016. Digital Textile Printing. London; New York: Bloomsbury Academic, An imprint of Bloomsbury Publishing Plc.
4- Carpet institute of Australia limited International Fiber center: carpet Manufacture.
5- The Carpet and Rug Institute: THE CARPET PRIMER, ISBN 0-89275-084-7, Copyright(c) 2003 update , - P. O. Box 2048 -Dalton, GA 30 722-2048 )
6- Chamberlain, Walter. 1978. The Thames&Hudson Manual of Woodcut Printing and Related Techniques. London:Thames&Hudson.
7- Cooper-Hewitt Museum. 1987. “Printed Textiles 1760-1860 in the Collection of the Cooper-Hewitt Museum.” Washington, DC: Smithsonian Institute.
8- Crossland : "Modern carpet Manufacture" First published, 1958.
9- Dawson, T.L. 2006a. “Digital colour management.” In Digital printing of textiles, by Hitoshi Ujiie, 163-178. Cambridge: Woodhead Publishing Limited.
10- Dawson, T.L. 2006b. “Digital image design, data encoding and formation of printed images.” In Digital printing of textiles, by Hitoshi Hjiie, 147-162. Cambridge: Woodhead Publishing Limited.
11- Elman Awad Seraj Aly: Comparison of functional performance for Blankets produced from different types of recycled fibers and Materials, Unpublished Ph.D. treatise- Faculty of Agriculture, Department of Home Economics- Alexandria University, 2006.
12- Fang, Kuanjun. 2011. “Current situation and development tendency of digital inkjet printing machines.” China textile leader 65-67.
13- Fang, Kuanjun. 2006. “Digital ink jet printing technology.” Dyeing and finishing 44-48.
14- Fralix, Michael. 2006. “Digital printing and mass customization.” In Digital printing of textiles, by Hitoshi Ujiie, 293-310. Cambridge: Woodhead Publishing Limited.
15- Glenda Gilmore Andes: the Effect of Carpet fiber on the Growth of Dermato phogiodes farinae in a controlled Environment.
16- Gupta, Sanjay. 2001. “Inkjet printing-A revolutionary ecofriendly technique for textile printing.” Indian Journal of Fibre & Textile Research 156-161.
17- Hassan Omar Abdul-Aziz: Effect of blends raw materials (Wool - Nylon - Poly Propylene) On the efficiency performance of mechanical carpets during end used, Unpublished Master treatise – Faculty of Applied Arts, Helwan University, 2001.
18- Hind Ahmed Amin: Effect of the different elements of structural composition of the carpeting (TUFT) on the properties of physical and mechanical, Unpublished Master treatise- Faculty of Applied Arts, Helwan University, 2000.
19- H.Ujiie: Digital Printing of Textiles, 1st Edition, Woodhead Publishing, 28th April 2006, Hardcover ISBN: 9781855739512- eBook ISBN: 9781845691585
20- Ibrahim Abdel Baki: Case Study for the patterns of folklore in El Sharkeya Province and Take advantage from them in the design of the floor covering non fluffy, Unpublished Ph.D. treatise -Faculty of Applied Arts, Helwan University, 1984.
21- Ismail Ibrahim Mahmoud: Identify selection criteria for non-woven floor covering Linked to functional performance for final product, Unpublished Ph.D. treatise - Faculty of Applied Arts, Helwan University, 1994
22- Invista (Canada) Company , Carpet and fiber Glossary, 2007.
23- Johnny Shell: Digital Textile Printing Technology Overview, SGIA vice President‐Technical Services
24- Kasman Kasman * and Vasily G. Moshnyaga : New Technique for Posture Identification in Smart Prayer Mat, Faculty of Engineering, Fukuoka University, Fukuoka 814-0180, Japan ,Published: 23 August 2017
25- Keeling, R M. 1981. “Ink jet printing.” Physics in Technology, 196-203.
26- Khalid el Sayed Mohammad Aly: Innovative designs of flowers motifs for printing Rug by using chromo jet printing machine, Unpublished Master treatise - Faculty of Applied Arts, Helwan University, 2002.
27- King, Kerry Maguire. 2006. “Just-in-time printing.” In Digital printing of textiles, by Hitoshi
28- Kobayashi, Hisayuki. 2006. “Industrial production printers-Mimaki's Tx series.” In Digital printing of textiles, by Hitoshi Ujiie, 98-120. Cambridge: Woodhead Publishing Limited. Mimaki. n.d. Tx Series. http://www.mimakieurope.com/products/textile-printers/tx-series-category/.
29- Mona Mohamed Haggai: Study of the basic requirements for locally produced prayer rug and measuring the efficiency of its performance, published Ph.D. treatise- Faculty of Education for Home Economics in Makkah, 2008
30- Moser, Leon S. 2003. “ITMA 2003 Review: Textile Printing.” Journal of Textile and Apparel, Technology and Manufacturing 3.
31- Najwa Abdel-Rahman Abdel-Al Ammar: Study methods of production for floor covering non fluffy and comparison between them , Unpublished Master treatise- Faculty of Applied Arts, Helwan University, 1991.
32- Notermans, Jos. 2012. 25 years of digital textile printing. 1 1. http://www.ifai.com/2012/01/01/25-years-of-digital-printing/.
33- Raymond, Mike. 2006. “Industrial production printers-DuPont Artistri 2020 textile printing system.” In Digital printing of textiles, by Hitoshi Ujiie, 69-83. Cambridge: Woodhead Publishing Limited.
34- R .W . Mucieff : "Man Made Fiber "6th . Edition 1975.
35- Sabri Abbas El Sayed Singer: study of applied method for mechanical Carpet and benefit from it to produce designs of Islamic Geometrical units, Unpublished Master treatise - Faculty of Applied Arts, Helwan University, 1999.
36- Tanaka, O.; Ryu, T.; Hayashida, A.; Moshnyaga, V.G.; Hashimoto, K. A Smart Carpet Design for Monitoring People with Dementia. In Progress in System Engineering, Advances in Intelligent Systems and Computing.
37- Yang, Donglian. 2003. “The trend of digital inkjet textile printing.” Dyeing and finishing 25-30.
38- Zimmer Austria: CARPET AND PILE PRODUCT PRINTING, 24 July 2017
39- Zimmer Austria: CARPET PRINTING, J. Zimmer Maschinenbau , Copyright © 2003 - GmbH Kufstein Eibergstrasse 2-8 A-6330 Kufstein/Austria
40- Zimmer Austria & Tony Naschberger: Process Colour Printing on Carpet, , Digital jet printing system
2- Cahill, Vincent. 2006. “The evolution and progression of digital printing of textiles.” In Digital printing of textiles, by Hitoshi Ujiie, 2. Cambridge: Woodhead Publishing Limited.
3- Carden, Susan. 2016. Digital Textile Printing. London; New York: Bloomsbury Academic, An imprint of Bloomsbury Publishing Plc.
4- Carpet institute of Australia limited International Fiber center: carpet Manufacture.
5- The Carpet and Rug Institute: THE CARPET PRIMER, ISBN 0-89275-084-7, Copyright(c) 2003 update , - P. O. Box 2048 -Dalton, GA 30 722-2048 )
6- Chamberlain, Walter. 1978. The Thames&Hudson Manual of Woodcut Printing and Related Techniques. London:Thames&Hudson.
7- Cooper-Hewitt Museum. 1987. “Printed Textiles 1760-1860 in the Collection of the Cooper-Hewitt Museum.” Washington, DC: Smithsonian Institute.
8- Crossland : "Modern carpet Manufacture" First published, 1958.
9- Dawson, T.L. 2006a. “Digital colour management.” In Digital printing of textiles, by Hitoshi Ujiie, 163-178. Cambridge: Woodhead Publishing Limited.
10- Dawson, T.L. 2006b. “Digital image design, data encoding and formation of printed images.” In Digital printing of textiles, by Hitoshi Hjiie, 147-162. Cambridge: Woodhead Publishing Limited.
11- Elman Awad Seraj Aly: Comparison of functional performance for Blankets produced from different types of recycled fibers and Materials, Unpublished Ph.D. treatise- Faculty of Agriculture, Department of Home Economics- Alexandria University, 2006.
12- Fang, Kuanjun. 2011. “Current situation and development tendency of digital inkjet printing machines.” China textile leader 65-67.
13- Fang, Kuanjun. 2006. “Digital ink jet printing technology.” Dyeing and finishing 44-48.
14- Fralix, Michael. 2006. “Digital printing and mass customization.” In Digital printing of textiles, by Hitoshi Ujiie, 293-310. Cambridge: Woodhead Publishing Limited.
15- Glenda Gilmore Andes: the Effect of Carpet fiber on the Growth of Dermato phogiodes farinae in a controlled Environment.
16- Gupta, Sanjay. 2001. “Inkjet printing-A revolutionary ecofriendly technique for textile printing.” Indian Journal of Fibre & Textile Research 156-161.
17- Hassan Omar Abdul-Aziz: Effect of blends raw materials (Wool - Nylon - Poly Propylene) On the efficiency performance of mechanical carpets during end used, Unpublished Master treatise – Faculty of Applied Arts, Helwan University, 2001.
18- Hind Ahmed Amin: Effect of the different elements of structural composition of the carpeting (TUFT) on the properties of physical and mechanical, Unpublished Master treatise- Faculty of Applied Arts, Helwan University, 2000.
19- H.Ujiie: Digital Printing of Textiles, 1st Edition, Woodhead Publishing, 28th April 2006, Hardcover ISBN: 9781855739512- eBook ISBN: 9781845691585
20- Ibrahim Abdel Baki: Case Study for the patterns of folklore in El Sharkeya Province and Take advantage from them in the design of the floor covering non fluffy, Unpublished Ph.D. treatise -Faculty of Applied Arts, Helwan University, 1984.
21- Ismail Ibrahim Mahmoud: Identify selection criteria for non-woven floor covering Linked to functional performance for final product, Unpublished Ph.D. treatise - Faculty of Applied Arts, Helwan University, 1994
22- Invista (Canada) Company , Carpet and fiber Glossary, 2007.
23- Johnny Shell: Digital Textile Printing Technology Overview, SGIA vice President‐Technical Services
24- Kasman Kasman * and Vasily G. Moshnyaga : New Technique for Posture Identification in Smart Prayer Mat, Faculty of Engineering, Fukuoka University, Fukuoka 814-0180, Japan ,Published: 23 August 2017
25- Keeling, R M. 1981. “Ink jet printing.” Physics in Technology, 196-203.
26- Khalid el Sayed Mohammad Aly: Innovative designs of flowers motifs for printing Rug by using chromo jet printing machine, Unpublished Master treatise - Faculty of Applied Arts, Helwan University, 2002.
27- King, Kerry Maguire. 2006. “Just-in-time printing.” In Digital printing of textiles, by Hitoshi
28- Kobayashi, Hisayuki. 2006. “Industrial production printers-Mimaki's Tx series.” In Digital printing of textiles, by Hitoshi Ujiie, 98-120. Cambridge: Woodhead Publishing Limited. Mimaki. n.d. Tx Series. http://www.mimakieurope.com/products/textile-printers/tx-series-category/.
29- Mona Mohamed Haggai: Study of the basic requirements for locally produced prayer rug and measuring the efficiency of its performance, published Ph.D. treatise- Faculty of Education for Home Economics in Makkah, 2008
30- Moser, Leon S. 2003. “ITMA 2003 Review: Textile Printing.” Journal of Textile and Apparel, Technology and Manufacturing 3.
31- Najwa Abdel-Rahman Abdel-Al Ammar: Study methods of production for floor covering non fluffy and comparison between them , Unpublished Master treatise- Faculty of Applied Arts, Helwan University, 1991.
32- Notermans, Jos. 2012. 25 years of digital textile printing. 1 1. http://www.ifai.com/2012/01/01/25-years-of-digital-printing/.
33- Raymond, Mike. 2006. “Industrial production printers-DuPont Artistri 2020 textile printing system.” In Digital printing of textiles, by Hitoshi Ujiie, 69-83. Cambridge: Woodhead Publishing Limited.
34- R .W . Mucieff : "Man Made Fiber "6th . Edition 1975.
35- Sabri Abbas El Sayed Singer: study of applied method for mechanical Carpet and benefit from it to produce designs of Islamic Geometrical units, Unpublished Master treatise - Faculty of Applied Arts, Helwan University, 1999.
36- Tanaka, O.; Ryu, T.; Hayashida, A.; Moshnyaga, V.G.; Hashimoto, K. A Smart Carpet Design for Monitoring People with Dementia. In Progress in System Engineering, Advances in Intelligent Systems and Computing.
37- Yang, Donglian. 2003. “The trend of digital inkjet textile printing.” Dyeing and finishing 25-30.
38- Zimmer Austria: CARPET AND PILE PRODUCT PRINTING, 24 July 2017
39- Zimmer Austria: CARPET PRINTING, J. Zimmer Maschinenbau , Copyright © 2003 - GmbH Kufstein Eibergstrasse 2-8 A-6330 Kufstein/Austria
40- Zimmer Austria & Tony Naschberger: Process Colour Printing on Carpet, , Digital jet printing system
منشور
2021-09-03
كيفية الاقتباس
Dr. Wafaa El-Sayed Aly Rokia. (2021). Utilizing of Digital Printing Techniques to Create Customize Designs for Textile Floor Covering. Journal of Arts, Literature, Humanities and Social Sciences, (70), 261-305. https://doi.org/10.33193/JALHSS.70.2021.556
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